Process Control Operator (Fixed-Term Contract)

MAIN JOB PURPOSEThe Process Control Operator will be responsible for performing various tasks to set up, safely operate, monitor, troubleshoot and perform preventive maintenance in the mixing area. S/he will be responsible for inspecting parts to specifications and making adjustments, or tool changes as necessary to maintain quality specifications, safely operates mixers in accordance with established procedures and guidelines. Adjusts machine settings to complete tasks accurately, according to specifications and in a timely fashion.ROLES AND RESPONSIBILITIESSafety and QualityFollow all safety and quality policies and procedures according to the existing guidelinesWear / Use prescribed PPEsFollow standards on personal hygieneUse LOTO during troubleshooting and CILTEnsure that machine guarding is in place before and during productionUse proper tools and equipment during troubleshooting and maintenance activitiesFollow prescribed work procedures and company safety rules and regulationsOperationsKnowledge and application of technical skills to operate machinery safely and effectively in order to meet the production planAssesses his/her assigned equipment/s (mixers, storage tanks, material tanks, utilities, etc.) to ensure that it is within standard condition for both functionality, cleanliness, and safetyProactively assess the bulk inventory and batch kits / material availability and flag to the First Line Manager / Process Engineer if any changes in the plan is neededEnsure execution of the production based on the daily plan in accordance with the operational guidelines and proceduresCoordinates call-off of RM Batch Kit from the Dispensary AreaEnsures readiness of material tanks for the next batch and isotainer trucksChecks the quality and quantity of ingredients during dosing and conducts on-line quality analysis based on the QCP (Quality Control Points) and makes necessary adjustments such that the bulk quality passes per SOPValidates and reports the actual production in accordance with the production system and guidelines of the SAPValidates bulk issued to Bulker or Bulk Dispensary ManEnsure operation of the process mixers and conducts the cleaning, inspection, lubrication, and tightening/re-adjustments of the equipment under his/her responsibilityConducts Autonomous Maintenance activities and minor repairs of equipment/s under his responsibilityEnsures on-time, real time OPE loss and waste reporting within his shift and generates improvement ideas and Kaizens to eliminate lossesFill up trackers (process sheet, dispensary sheet, machine checklists, recipe pop-ups, etc.) as required by QA for traceabilityResponsible for real-time line loss measurement (minor stops, changeovers, equipment breakdown, and waste)Ensure proper handover to the incoming Process Control Operator between shiftsPerforms other activities as maybe required by his First Line ManagerAdminCompliance to company COBP, CR&RCompliance to the GMP and GHK rules of the plantKPISafety & QualityWaste ReductionService – Output, Batches per Shift, Batch Cycle Time1 Operator: 2 MixersAM Calendar Completion / Weekly AM ComplianceReduction of Filling Line Stoppages due to No Bulk IssuesFocused ImprovementParticipates in Focused Improvement activitiesExecutes agreed Focused Improvement actionsRaises improvement activities (OFI) and OPLValidates results and effectiveness of Focused Improvement activities via real time observationsMaintenancePerform routine activities such as operation, troubleshooting, repairs, and maintenance of Mixers and ensure that machines are available for productionPerform preventive and autonomous maintenance task, including CILT, based on the calendar given by the maintenance plannerParticipates in the EWO (emergency work order) filling up and execution of actions that relates to prevent any similar breakdownDigitalAble to operate simple gadgets such as smart phone and iPadLearn and adapt to digital tools as required by the CompanyManning Participates in trainings and other ad hoc activities as required by the CompanyKNOWLEDGE AND SKILLS REQUIREDDiploma in Engineering or any technical course relevant to stated functionsKnowledge in hydraulic, electrical, or electronic process instrumentation and control systemsKnowledge of Basic R2S/UMS Principles such as UMS Pillars, OEE Computation, Loss Measurements, Problem Solving Techniques, Statistical Process Control and Cost Variance AnalysisBasic knowledge in thermodynamics, heat exchanger, and pressure vessel operationBasic analytical skills for physico-chemical propertiesBasic knowledge of raw material quality and specificationsKnowledge of the 5S principles and the ability to consistently practice themSkills and knowledge in proper lubrication for machines and other autonomous maintenance activitiesKnowledge in mechanical systems such as fasteners and mechanical drivesStrong attention to detail regarding documentationBasic knowledge of OSHAS, EMS, GMP and HACCP 10.13. Ability to prepare accurate technical reports, purchase requisitions, and communicate clearly both verbally and in writingMust possess basic PC skills, MS Excel skills, good communication skills, comfortable working in an open team environment, have the ability to plan, organize and execute work with a minimum of supervision and have a strong awareness of safety issuesMust be amenable to work in General Trias, CaviteWilling to work in a Fixed-Term Contract of 12 monthsWe highly encourage applicants to exclude information on age, gender, and school/s in view of Equity, Diversity, and Inclusion. Unilever assesses candidates based on skills, performance, experience and leadership.Unilever is an organisation committed to equity, inclusion and diversity to drive our business results and create a better future, every day, for our diverse employees, global consumers, partners, and communities. We believe a diverse workforce allows us to match our growth ambitions and drive inclusion across the business. At